+971 4 883 3791 [email protected] Jebel Ali Free Zone, Dubai, UAE ISO 9001 · 14001 · 45001

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Quality & certifications

Certified management systems, independently type-tested products and routine testing on every production batch - because our parts sit where reliability is everything.

Certified & Tested

Independently certified, internationally tested

Management systems certified to the three core ISO standards, products type-tested at independent international laboratories, and materials selected to meet the requirements of every market we ship to.

Quality Management ISO logo ISO 9001:2015 Certified since 2006, upgraded to the 2015 edition.
Environment ISO logo ISO 14001:2015 Environmental management across all plant operations.
Health & Safety ISO logo ISO 45001:2018 Occupational health and safety for the whole team.
Type Testing Intertek ASTA logo ASTA Independent type tests passed on key product lines, 2017 and 2018.
Type Testing KEMA Products proven at KEMA's internationally recognized laboratories.
Accredited HV Lab Hilkar logo Hilkar Tested and passed at the Hilkar High-Power & High-Voltage Test Laboratory, an internationally accredited facility.
Standards IEC & IEEE Components designed and type-tested to international IEC and IEEE standards.
Third-Party Testing ERDA logo ERDA Independent electrical test reports from ERDA.
US Market UL logo UL-Certified Materials Programs for the US market built on UL-certified materials.
European Market CE marking logo CE Components supplied to CE conformity requirements.

Current certificates and test reports are shared with quotations and vendor registration packages on request.

Quality as a Journey

From resin to dispatch, checked at every step

Quality is built into the process, not inspected in at the end. Every component passes six controlled stages before it leaves Jebel Ali.

  1. 01
    Incoming

    Material inspection

    Resins, hardeners, fillers and metal inserts are inspected on arrival and held in controlled, climate-managed storage. Nothing enters production without release.

  2. 02
    Hedrich · Germany

    Precision mixing & vacuum degassing

    The fully automatic Hedrich plant weighs, mixes and degasses every batch on the fly, under PLC control - removing the air that causes voids and partial discharge.

  3. 03
    Vogel · Switzerland

    APG casting under control

    Automated pressure gelation on Vogel clamping machines, with temperature, pressure and gel time logged on every cycle. A bad cycle stops before it becomes a bad part.

  4. 04
    Cure & Finish

    Post-cure, finishing & assembly

    Controlled post-curing, deflashing and fitting of in-house machined copper and aluminium metalwork, torqued and checked against the drawing.

  5. 05
    Test Floor

    Routine electrical & mechanical testing

    X-ray inspection, partial discharge, high-voltage withstand, helium leak, TG cure verification, CT-VT ratio and accuracy, and mechanical strength - on production parts, every batch.

  6. 06
    Release

    Final inspection, traceability & dispatch

    Dimensional inspection, documentation and full traceability from resin batch to shipped component - then packed for export through Jebel Ali port.

European Standards

European technology, Dubai precision

We manufacture to European standards on European machinery - the same process technology and quality discipline our OEM customers run in their own plants.

Germany

Hedrich vacuum casting

Fully automatic, PLC-controlled resin processing - precision dosing, homogeneous mixing and on-the-fly degassing.

FULLY AUTOMATIC · FIRST IN MENA
Switzerland

Vogel APG machines

Automated pressure gelation with clamping forces up to 60 tonnes and tilting molds for void-free castings.

UP TO 60 TONNES · 1200 × 1200 MM
IEC · IEEE · BS

Built to international standards

Components designed and type-tested to IEC, IEEE and BS standards, and audited by the world's leading OEMs since 2006.

OEM AUDITED SINCE 2006

The Test Floor

Every part earns its dispatch

Behind the certificates sits a working test floor: X-ray, high-voltage, leak, thermal and mechanical testing run in-house on production parts - not just on type-test samples once a decade.

Technician running X-ray inspection of an epoxy componentX-ray on
Non-Destructive Testing · In-House

X-ray inspection: we see inside every casting

A shielded X-ray inspection cabinet lets our quality team look straight through the epoxy - checking for internal voids, cracks, inclusions and insert position without cutting a single part open.

  • Detects internal voids, porosity and inclusions
  • Verifies conductor and insert position inside the casting
  • High-resolution digital imaging, recorded for traceability
  • Used on new molds, first articles and production batches
Type testing at KEMA laboratories
Type Testing · Independent

Proven at KEMA & ASTA

Key product lines are type-tested at KEMA, ASTA (Intertek) and ERDA laboratories - on production tooling, to IEC and IEEE standards.

High-voltage test hall at the Hilkar accredited laboratory with 1000 kV test towers
Accredited HV Lab

Tested up to 1000 kV at Hilkar

Products tested and passed at the Hilkar High-Power & High-Voltage Test Laboratory - an internationally accredited facility with test systems up to 1000 kV.

Helium leak testing laboratory with Leybold leak detector
Gas Tightness · In-House

Helium leak detection

A dedicated helium test lab with a Leybold mass-spectrometer leak detector from Germany verifies gas-tightness on SF6 application and isolation components - a test capability unique in the region.

Mechanical strength testing rig
Mechanical · In-House

Strength under load

Mechanical strength testing on spouts, supports and bushings confirms that the insulation holds its loads as cast - cantilever, torque and fit.

Routine Test Index

RT-01Partial discharge measurementHV components
RT-02Power-frequency withstand (high voltage)Per rating
RT-03Helium leak testGas-tight / SF6 parts
RT-04TG test - degree of cure verificationResin batches
RT-05Ratio, polarity & accuracy on CT-VT benchInstrument transformers
RT-06Mechanical strength & fit checkPer product line
RT-07Dimensional inspection against drawingEvery new mold & batch
RT-08X-ray inspection - internal voids & insert positionFirst articles & batches

Licensed & Compliant

Approved where we operate

Beyond product certification, the plant itself runs under Dubai's free-zone regulatory framework - licensed, regularly inspected and fully compliant with the authorities that govern Jebel Ali.

Free Zone License JAFZA Licensed manufacturer in Jebel Ali Free Zone since 2005, operating under JAFZA industrial regulations.
Environment, Health & Safety Trakhees EHS Facility inspected and compliant with Trakhees EHS requirements - the environment, health and safety regulator of the free zone.
Ports, Customs & Free Zone PCFC Operating under Dubai's Ports, Customs & Free Zone Corporation framework - keeping exports moving smoothly through Jebel Ali port.
JAFZA LICENSED SINCE 2005 TRAKHEES EHS COMPLIANT PCFC · PORTS & CUSTOMS APPROVED ISO 14001 ENVIRONMENTAL SYSTEM
Safety and fire action signage beside freshly cast spouts on the Europoxy floor
ISO 45001:2018Safety first, on our floor
Safety helmets and PPE required signage
PPE Station
Operator in high-visibility vest putting on safety gloves
Hand Protection

Health & Safety

Safety is our first specification

Nothing we make is worth an injury. The plant runs to ISO 45001 and Trakhees EHS requirements, and safety is the first item on every shift.

  • Full PPE on the production floor and in the test areas
  • Guarded machinery, interlocked test cells and controlled high-voltage zones
  • Safe handling and storage of resins and chemicals
  • Fire action plans, regular safety training, drills and internal audits
  • Inspected and compliant with Trakhees EHS
Team in PPE at a safety briefing on the warehouse floor
Think Safe · Work Safe Daily safety briefings, before the first casting Safety helmetSafety glassesSafety glovesSafety footwearHigh-visibility clothing

Environment

Clean processes, responsible growth

Our environmental management system is certified to ISO 14001, and sustainability is built into how we run and grow the plant.

  • Segregated waste streams and licensed disposal
  • Closed, controlled resin processing that minimises waste and emissions
  • Solar power on site and efficiency built into the new facility
  • Long-life products that keep grids running for decades
  • Site kept to Trakhees EHS and PCFC environmental requirements
ISO 14001:2015TRAKHEES EHSSOLAR POWERED
Green leaf with water droplets
SustainabilityPowering the grid, protecting the planet

Need the certificates for your vendor file?

We'll send current copies of all certifications and test reports with your quotation.

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